Walmart Limits Bins on Order Fulfillment Carts to Six From Eight
The company issued new guidance this week that caps the number of bins on carts used to fill online pickup orders and allows workers to choose whether to push or pull them. The change reverses a days-old policy that had required pulling the carts. Walmart cited safety for workers and customers as the reason for the adjustment.
Walmart has updated instructions for employees who fill online orders in its stores, limiting the number of bins allowed on fulfillment carts to six from a previous eight. The new rules, which took effect this week, also let workers decide whether to push or pull the carts based on what they determine is safest.
The company partially reversed a policy issued days earlier that had directed workers to pull the carts instead of pushing them. The update prioritizes visibility and safety over the volume of items that can be moved in one trip. Under the prior approach, some workers reported that pulling the carts caused them to bump into their heels.
The change comes as the retailer depends on more than 4,600 stores to handle the majority of its online orders, with some locations processing several hundred per day.
The latest memo reflects a quick adjustment after the earlier policy drew criticism on worker forums including Reddit and Facebook groups. In those discussions, employees described difficulty maneuvering the carts when pulling them. The company did not comment on the specific policy changes, citing a quiet period ahead of its quarterly earnings report.
A spokesperson said employee and customer safety remains a top priority. "We're constantly reinforcing policies and making adjustments where needed, to maintain a safe and enjoyable shopping experience," the spokesperson said. One such case from a 2020 incident resulted in a $1.2 million judgment in 2024.
The company is simultaneously expanding its e-commerce operations, which posted 27 percent sales growth in its most recent quarter. That marked the eighth consecutive quarter of growth above 20 percent. The retailer is also working to shorten delivery times, in some cases to 30 minutes or less.
Reducing bin capacity by 25 percent is expected to lower the number of orders that can be completed in a single pick run. Walmart has installed digital shelf labels in about half its stores to help employees locate items faster through flashing LEDs.
Key Facts
Story Timeline
4 events- This week
Walmart implemented new rules limiting carts to six bins and allowing push or pull choice.
1 sourceBusiness Insider - Last week
Company directed workers to pull instead of push fulfillment carts.
1 sourceBusiness Insider - 2024
Court issued $1.2 million judgment in 2020 cart injury case.
1 sourceBusiness Insider - Most recent quarter
Walmart e-commerce sales grew 27 percent, eighth straight quarter above 20 percent.
1 sourceBusiness Insider
Potential Impact
- 01
Fewer items can be picked per cart trip due to reduced bin capacity.
- 02
Walmart stores may need more frequent cart runs to meet online order volume.
- 03
Continued focus on 30-minute delivery may increase pressure on in-store staff.
- 04
Digital shelf labels in half the fleet could offset slower pick rates.
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